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Precautions for Welding Industrial Stainless Steel Pipe Fittings
Date:2025-12-03      View(s):51      Tag:stainless steel pipe fitting, welding stainless steel pipe fitting, steel pipe fitting application
1. To prevent corrosion caused by heating, the weld length should not be too long, about 20% shorter than that of carbon steel welding rods. The arc should not be too long, and rapid cooling between layers is recommended, with narrow weld beads.

2. Stainless steel pipe fittings harden quickly after welding, making them prone to cracking. When welding with typical stainless steel pipe fittings, preheating to above 300℃ and slow cooling to around 700℃ after welding are necessary. If post-weld heat treatment is not possible, stainless steel pipe fitting welding rods should be used.

3. Stainless steel pipe fittings, with the appropriate addition of stabilizing elements such as Ti, Nb, and Mo to improve corrosion resistance and weldability, have slightly better weldability than standard stainless steel pipe fittings. When using typical chromium stainless steel welding rods, preheating to above 200℃ and tempering to around 800℃ after welding are required. If post-weld heat treatment is not possible, chromium-nickel stainless steel welding rods should be used.

4. Stainless steel pipe welding electrodes possess excellent corrosion resistance and oxidation resistance, and are widely used in chemical, fertilizer, petroleum, and medical machinery manufacturing.

5. Stainless steel pipe welding electrodes are available in titanium-calcium type and low-hydrogen type. Titanium-calcium type electrodes can be used with both AC and DC power, but the penetration depth is shallower, and the electrode glows red during AC welding; therefore, DC power is preferred.

6. Stainless steel pipe welding electrodes possess certain corrosion resistance (to oxidizing acids, organic acids, and cavitation), heat resistance, and wear resistance. They are commonly used in power plants, chemical plants, and petroleum equipment. Stainless steel pipe welding electrodes have relatively poor weldability; therefore, careful attention should be paid to the welding process, and appropriate welding electrodes should be selected before heat treatment.

7. Welding electrodes should be kept dry during use. Titanium-calcium type electrodes should be dried at 150℃ for 1 hour, and low-hydrogen type electrodes should be dried at 200-250℃ for 1 hour (repeated drying should be avoided, otherwise the coating will easily crack and peel off). Prevent the electrode coating from being contaminated with oil or other dirt, as this will increase the carbon content of the weld and affect the quality of the weld.

8. When stainless steel pipe fittings are welded, repeated heating causes carbides to precipitate, reducing their corrosion resistance and mechanical properties.
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